Q. What are the types of Reflex Electroform? 

1. Flat type (or slightly curve): the axle of the car and the optical axis is coaxial, 
    reflex exposed, wall thickness within 1.5mm.
2. Curve type, inner type (with outer lens)
3. Inclined surface, large curvature, or the wall thickness is too large.


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  Q. What should be noted about Reflex Electroform Mold?  

1. Reflex Electroform Produce
   (1)The thickness of nickel level (peak to the flat bottom of the reflex) is typically about 10 mm. 
        The height of mold bearer depends on the mold design)
   (2)Please provide the 3D CAD of mold design or mold core status. 
        And mark the mounting holes or waterways.

2. Reflex Electroform Installation
   (1)Must use grub screw to install and the screw should not be too long.
   (2)Check the drilling depth of reflex should correspond to the screw length and shall not exceed 6mm 
   (3)When combine the mold base and reflex electroform, do not screw too tight.  

3. Reflex Electroform Maintenance 
   (1) When the mold sealed, the reflex part should coating by gasification type spray
         (do not use emulsifying maintenance oil). 
         And in the next production, please make sure to use solvent to clean up before start to injection.  
   (2)To clean the reflex, you can soak it in acetone or use brush with the NONABRASIVE detergent to 
        scrub the tooth surface. 


K-Lite Professional Produce Reflex Reflector, Electronic Electroform, Truck Light, Bus Lamp, Car Lamp, Motorcycle Lamp, LED Head Light, Bicycle Reflector, Road Stud and Cat Eye
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  Q. What should be noted about produce Reflex Electroform Mold?

1. The polishing degree of female die (cavity side):
    (1) Reflector belongs to optical grade reflective product. Regardless of any type or any condition, 
          in the surface of products and outer lens of lamp, the requirements of mold material and mirror 
          polishing process is very important.
    (2)We advise that mold material of female die should use P5 grade and above, BPMHH2738C or the
         high nickel and high hardness steel will be better!
    (3) The polishing of female die should made by Hand-applied to ensure its smooth and accuracy.
          And the polishing should up to # 3000 or more. 

2. Waterway design: the design should be as close to the reflex electroform, it will be better if the 
     range is bigger and more uniform.

3. Air vent: the mold design should contain the air vent, in case to cause bad forming. 

Professional Manufacture, ECE certification, SAE & DOT,Product development, ISO standard photometric test lab, 3D optics structure design, Approval for Standard Certification
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  Q. What is the general principle of reflector injection? 

1. The wall thickness range of reflector (Tooth tip to female die surface)
    (1) Small dimension reflector: the wall thickness between 1~1.3 mm
    (2) Large dimension reflector: the wall thickness between 1.5~2 mm

2. Molding conditions: 
    (1) Mold temperature: Should be 80 degrees Celsius above. 
    (2) Cycle time: Specially focus on hold pressure
    (3) Injection pressure control: Depends on the machine, but not too high
    (4) Feeding tube temperature: Depends on the material

3. Precaution of Molding: 
    (1) Please don’t injection with cold material, it will scratched reflex surface (Can not be repaired)
    (2) During injection, if need to use release agent to help releasing, please use waterborne type 
          in case it affect the photometric test value.
    (3)The material of injection should be strictly control, definitely never use recycling or secondary
    (4) If the reflector need to do vacuum evaporation, the photometric test value predestine reduce
         about 50% . It should be noted to inspect the valid reflection area of the initial design and 
         related optometry margin!


Our Factory has Accessories, Motorcycle Galleries, LED Winker Lamps, Stem light, Square super LED, brightness LED, Hose Clamp, Tooling and Production Machine, Plastic Mould Injection Machine
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